Packaging Specification Builder
Configure your product's structural packaging parameters. Our digital specification tool synthesizes material choice, dimensional footprint, water-based printing methods, and sustainable finishing options into an actionable technical brief.
1. Select Architecture & Print Options
2. Structured Specification Summary
- Architecture: Roll-End Tuck-Top Mailer Box
- Substrate: Natural Kraft E-Flute (85% Recycled Flute)
- Inks: 1-Color Water-Based Exterior Flexo
- Finishing: Natural Matte (No Plastic Lamination)
- Order Run: 1,000 units
- Scale Classification: Growth Tier (Digital / Flexo optimization)
Configuration eliminates polyethylene film barriers, synthetic UV gloss varnishes, and metal foils. Substrate pulps completely under standard European (EN 13430) and North American PTS test protocols.
* Illustrative configuration — final structural tolerances, flute orientations, and volumetric freight fees require supplier engineering confirmation.
How Custom Packaging Is Engineered
Our streamlined sampling and pre-press workflow eliminates guesswork.
Dieline Architecture
We evaluate your primary product dimensions and construct precision vector CAD dielines with correct fold creep allowances and glue tabs.
Physical White Sample
Before cutting steel rotary dies, we plot an unprinted structural mockup on production-grade stock to verify fit, closure tightness, and drop cushioning.
Water-Based Pre-Press
Vector artwork is prepared for low-viscosity water/soy ink delivery. We manage dot gain adjustments across rough absorbent kraft papers.
Batch Run & Palletizing
Cartons are precision die-cut, folded, bundled flat in moisture-proof kraft wraps, and palletized to maximize trailer cube utilization.